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It is the reputational quality, integrity and knowledge of our expert practitioners that differentiates our approach to educational training, coaching and consultancy.

With substantial backgrounds in manufacturing and engineering, this hands-on experience is underpinned by the latest manufacturing thinking and techniques, and compliments our ability to see and understand the needs of each individual, and every manufacturer we support.

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Lee House, Manchester M1 5JW +44 (0)161 245 4845 Monday to Friday 9.00am - 5.00pm info@themfgi.co.uk

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Six Sigma
Training

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Six Sigma is a structured, data-driven methodology that improves process performance, reduces defects, and enhances operational efficiency across manufacturing and business environments.

Widely used in industries such as manufacturing, healthcare, finance, and logistics. It follows a structured approach and is supported by different certification levels, including Yellow Belt, Green Belt, and Black Belt, each signifying a level of expertise in applying Six Sigma principles. The goal is to reduce process variation by applying problem-solving techniques and statistical tools to identify root causes, eliminate waste, and enhance operational performance.

Six Sigma Methodology

DMAIC is the core methodology of Six Sigma, providing a structured framework for solving problems and improving processes. It ensures that improvements are data-driven, sustainable, and aligned with business objectives. It is a systematic approach that helps organisations achieve consistent quality, reduce waste, and drive operational excellence.

  • DEFINE the problems and goals
  • MEASURE current performance
  • ANALYSE data to find root causes
  • IMPROVE processes with targeted solutions
  • CONTROL to sustain the gains

Six Sigma Methodology

DMAIC is the core methodology of Six Sigma, providing a structured framework for solving problems and improving processes. It ensures that improvements are data-driven, sustainable, and aligned with business objectives. It is a systematic approach that helps organisations achieve consistent quality, reduce waste, and drive operational excellence.

  • DEFINE the problems and goals
  • MEASURE current performance
  • ANALYSE data to find root causes
  • IMPROVE processes with targeted solutions
  • CONTROL to sustain the gains

Why Choose Us?

Accredited

Our Lean Six Sigma is accredited based on quality of delivery.

Expert Practitioners

Master Black Belt practitioners with years of practical experience.

Practical Application

Work based improvement projects deliver a tangible return on training investment.

Flexible Delivery

Various delivery options to get the training wherever and however you need.

Six Sigma Courses

Yellow Belt

Our Six Sigma Yellow Belt certification offers a practical two-day introduction to Six Sigma, providing an overview of the DMAIC improvement methodology. It’s designed for individuals seeking to familiarise themselves with Six Sigma principles and contribute to improvement projects as team members or process owners.

This course is suitable for anyone with an interest or requirement to gain a base knowledge and understanding of the principles and application of the Six Sigma process.

  • Introduction to Six Sigma principles
  • Overview of the DMAIC methodology (Define, Measure, Analyse, Improve, Control)
  • Basic tools for variation reduction and problem-solving
  • Quality improvement techniques

Green Belt

Our complete Six Sigma Green Belt certification is ideal for professionals aiming to lead resilient project teams empowered by data-driven decision-making. This programme delves deep into the DMAIC methodology, exploring a wide range of Six Sigma problem-solving tools, including descriptive and inferential statistical methods, to achieve sustainable improvements. This programme also includes the use of relevant lean tools to support the identification of critical factors for successful change management.

This programme is perfect for those interested in adding more data-driven decision-making to their role. This includes specialist operators, Managers and Team Leaders looking to enhance their understanding of the Six Sigma methodology.

  • In-depth exploration of the DMAIC framework
  • Application of descriptive and inferential statistical methods
  • Utilisation of Six Sigma problem-solving tools
  • Strategies for achieving sustainable process improvements

Black Belt

Our Six Sigma Black Belt certification is essential for professionals who want to build upon existing Green Belt capabilities. This course covers advanced technical subjects such as Analysis of Variance and Design of Experiments within the DMAIC methodology. Additionally, it focuses on leadership skills, including team facilitation, coaching, and change management, to maximise the effectiveness of collective improvement efforts.

This course is aimed at high-potential and high-ability individuals who are passionate about improvement and seek to enhance their capability for problem-solving and influencing positive change by utilising Six Sigma methodologies in their organisations.

  • Advanced statistical techniques: Analysis of Variance (ANOVA) and Design of Experiments (DOE)
  • Leadership and team facilitation skills
  • Coaching methodologies for guiding teams
  • Change management strategies to foster a culture of continuous improvement

Our Delivery Methods

We offer flexible training options to suit your team’s needs, schedule, and location. Whether you prefer hands-on learning, digital convenience, or training within your own facility, we’ve got you covered.

Classroom

Our face-to-face public courses are held at our dedicated training site in Trafford Park. These focus on providing a positive and collaborative environment with a mixture of theory and practical application. Directly interact with our expert practitioners and like-minded delegates, giving you the opportunity to share experiences and network with people in the industry.

  • Peer-to-peer learning & networking
  • Immediate support during sessions
  • Collaborative & safe environment

Online

Our online training is delivered through ZOOM, ideal for delegates who are balancing learning with busy schedules, without the need for travel. We ask all delegates to be interactive during the sessions, with cameras on. We encourage discussion and make the most of the collaboration with interactive exercises.

  • Learn from anywhere with stable internet access
  • No costs associated with travel
  • Sessions are dynamic with reflective practice

On-site

Our on-site delivery means we bring the training to you. Our practitioners will travel and deliver the training directly at your workplace, using your equipment, processes, and real-life scenarios. This practical, contextual approach helps embed learning directly into your operations.

  • Specific to your site and team
  • Saves time and travel
  • Allows for immediate application
  • Encourages visibility from all levels

Let’s talk…

Start your Six Sigma journey with The Manufacturing Institute

Please complete your details and a member of our team will be in touch to answer any questions and find the best solution for you.

FAQ's

What is Six Sigma

Six Sigma is a data-driven methodology used to improve processes, reduce defects, and enhance efficiency. It is important because it helps organisations achieve higher quality, lower costs, and greater customer satisfaction.

How does Six Sigma work?

Six Sigma works by identifying and eliminating variations in processes using statistical tools and a structured problem-solving approach, primarily through the DMAIC (Define, Measure, Analyse, Improve, Control) methodology.

What are the benefits of Six Sigma?

Six Sigma helps businesses reduce waste, improve product quality, enhance customer satisfaction, increase efficiency, and drive cost savings by minimising errors and process defects.

What industries use Six Sigma?

Six Sigma is widely used in manufacturing, healthcare, finance, logistics, IT, and service industries. It is applicable to any business that wants to improve processes and reduce errors.

What are the different Six Sigma belt levels?

Six Sigma certification levels include:

Yellow Belt – Basic understanding of Six Sigma principles.

Green Belt – Intermediate knowledge, typically leading smaller projects.

Black Belt – Advanced expertise, leading complex projects and teams.

What is the difference between Six Sigma and Lean?

Six Sigma focuses on reducing variation and defects, while Lean focuses on eliminating waste and improving process flow. Many organisations use Lean Six Sigma, a combination of both methodologies.

How long does it take to get Six Sigma certified?

Certification duration varies depending on the belt level. Yellow Belt training may take a few days, while Green and Black Belt certifications typically require several weeks or months, including project work.

What is the DMAIC methodology in Six Sigma?

DMAIC (Define, Measure, Analyse, Improve, Control) is the structured problem-solving approach used in Six Sigma to identify issues, implement solutions, and sustain improvements.

Is Six Sigma only for large companies?

No, Six Sigma is beneficial for businesses of all sizes. Small and medium-sized enterprises (SMEs) can also use Six Sigma principles to improve efficiency, reduce waste, and enhance quality.

How can I start learning Six Sigma?

You can start with a Yellow Belt certification to gain foundational knowledge and progress to Green Belt and Black Belt for deeper expertise. The Manufacturing Institute offer online and in-person training programmes.